IITO

Industry

Chemical industry

Aggressive, viscous and abrasive media are everyday conditions for instruments in chemical plants. RETTAR's non-contact radar technology and wear-resistant designs keep measuring where contact sensors fail quickly.

Typical applications and solutions

Level control in tanks with aggressive liquids

Level control in tanks with aggressive liquids

Continuous level measurement of acids, alkalis and solvents in storage tanks without the sensing element contacting the medium.

Measurement challenges

Chemically aggressive medium, vapors and foam on the surface, varying tank geometry.

Solution

CFR6400 integrated radar level meter for liquids

Flow and density control of process solutions

Flow and density control of process solutions

Accurate flow and density control of reagents and process solutions stabilizes the process and reduces chemical consumption.

Measurement challenges

Flow subject to significant fluctuation, highly aggressive medium, possible suspended particles.

Solution

Density meter + acoustic flowmeter / electromagnetic flowmeter

Interface level in separators and settlers

Interface level in separators and settlers

Accurately locating the interface between layers (water/organics, sludge/overflow) optimizes the separation process and reagent dosing.

Measurement challenges

Unstable medium composition, need for wear and corrosion resistance, continuous high-precision measurement.

Solution

SLD1100 interface level meter + electromagnetic flowmeter

3D monitoring of bulk chemical raw material silos

3D monitoring of bulk chemical raw material silos

For granular and powdered raw materials (polymers, salts, mineral components), 3D scanning provides an accurate volume and mass of stock on hand.

Measurement challenges

Dust during loading, multiple signal reflections from the material, dynamically changing pile shape.

Solution

3DPro2300 radar 3D scanner

Pipelines and sumps for process slurries

Pipelines and sumps for process slurries

Transporting slurry through pipelines and accumulating it in sumps requires reliable level and flow control under wear and corrosion.

Measurement challenges

High viscosity and abrasiveness of the medium, strong interference for contact instruments.

Solution

Density meter + radar level meter + electromagnetic/acoustic flowmeter