IITO

Industry

Coal industry

The coal industry combines mining and logistics tasks: loading onto transport, long-term stockpiling, and beneficiation. RETTAR radar and laser technology provides accurate volume accounting and conveyor control in heavily dusty conditions.

Typical applications and solutions

Coal loading control into rail cars and trucks

Coal loading control into rail cars and trucks

Calculating the loaded coal volume from the vehicle bed profile provides accurate dispatch accounting and reduces losses from over- or under-loading.

Measurement challenges

Dust, vibration, variation in coal moisture and density.

Solution

Radar level meter + laser profiler

3D coal stockpile monitoring at the yard

3D coal stockpile monitoring at the yard

Volume control and timely stockpile rotation reduce the risk of spontaneous combustion and provide accurate inventory data.

Measurement challenges

Dust, changing stockpile shape, large yard area.

Solution

3DPro2300 radar 3D scanner / laser scanner

Coal level control in preparation plant bins

Coal level control in preparation plant bins

Controlling intermediate coal storage ahead of beneficiation ensures a steady feed to the processing line.

Measurement challenges

Uneven particle size, build-up of wet coal.

Solution

Radar level meter + microwave point level switch

Belt conveyor monitoring at open-pit coal mines

Belt conveyor monitoring at open-pit coal mines

Controlling material flow and belt centering along long conveyor runs reduces the risk of emergency shutdowns.

Measurement challenges

Long conveyor runs, temperature swings, belt wear.

Solution

Laser profiler + belt centering system